Outpost Technologies pitches orbital manufacturing, starting with its own StarFiber

Outpost Technologies says its reusable CarryAll system can support orbital production and Earth return. It reports six MOUs for space-made fiber, while the agreements' details remain undisclosed.

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Primary source: PR Newswire

Why it matters

Outpost is trying to turn orbital manufacturing from a bespoke spacecraft project into a repeatable service. Its $7.134 million seed offering, reported fiber MOUs, and government work provide context for the company's ability to build the infrastructure, but the MOUs are not established paying customers. StarFiber will test whether Outpost can produce and return useful material reliably; pricing, production cadence, and commercial economics remain undisclosed.

A robotic arm precisely manufactures a delicate, glowing fiber within a futuristic orbital facility, with a blurred view of Earth in the background.

Outpost Technologies introduced Space Factories on September 24th, pitching a shared orbital manufacturing and Earth-return service that lets customers bring a production process to space without designing their own spacecraft. For co-founder and CEO Jason Dunn, the announcement extends a career-long bet on making things off Earth. The test now is whether Outpost can make the return trip and repeat production routine enough for customers to pay for it.

Dunn helped found Made In Space, which developed the first 3D printer used on the International Space Station. He studied aerospace engineering at the University of Central Florida, where he earned undergraduate and graduate degrees, and has described moving manufacturing into space as a way to work beyond the limits of a finite planet. Outpost brings that ambition back to an industrial question: can manufacturers use orbital conditions without first becoming spacecraft developers?

Dunn co-founded Outpost in 2021 with Aaron Kemmer and Michael Vergalla. Kemmer also co-founded Made In Space; Outpost describes Vergalla as an aerospace engineer with expertise in paraglider systems. Outpost is based in Los Angeles, with a factory in Playa Vista. Seedtable's funding record lists a $7.134 million seed offering, first sold in August 2022, led by Moonshots Capital with Draper Associates participating.

Outpost has also reported early signs of demand and operating activity. In a 2025 update shared by Dunn, Outpost president Amir Blachman said Outpost had signed six MOUs for space-made fiber optic cables with companies in the AI data-center and energy sectors. The post does not name the counterparties or disclose contract values, and it does not establish that any are paying customers. The same update said Outpost's team had grown from eight to 24 people, it had opened a 16,000-square-foot factory in Playa Vista, and it had six NASA and military contracts in progress. These are company-reported figures, not evidence of commercial fiber revenue.

Separately, Outpost announced a four-year, $33.2 million Air Force Ventures STRATFI contract to develop and test a heat shield, payload bus, and paraglider system. The contract is intended to fund four Ferryall missions and development of the larger CarryAll vehicle. That government award supports work on its return infrastructure; it is distinct from venture financing and does not establish commercial manufacturing economics. (Outpost's contract announcement)

The announcement's answer is a modular service. Outpost says its reusable CarryAll spacecraft would provide transportation, power, communications, and Earth return. A separable Space Factory container would house the payload and manage production, pressurization, thermal, data, and safety interfaces. Customers would customize the innermost manufacturing module for their process; Outpost would reuse the surrounding infrastructure across missions.

That division of work is the business proposition. A company investigating whether a material improves in microgravity could avoid building a spacecraft, reentry system, and recovery operation just to run a test. Outpost would take on those capital-intensive systems and sell access to them as a service. The approach could lower the entry burden for prospective customers, though the announcement gives no pricing, production capacity, return cadence, or customer economics.

Outpost's rationale for the timing is that launch capacity has advanced faster than the ability to bring cargo back from orbit. Outpost says each past attempt at orbital production has required a bespoke solution for power, thermal control, containment, safety, and return. Space Factories is its proposed common infrastructure for those needs, with repeat flights and standardized modules intended to reduce the cost and engineering burden of each mission. The announcement describes that gap.

StarFiber is Outpost's first product and first test

Outpost plans to use the platform to make its own product first. StarFiber, Outpost's metal-fluoride optical fiber, is slated to be the first product off the production line. Outpost says it could carry signals with less loss than conventional silica fiber. Outpost says gravity can introduce defects during Earth-based production, while microgravity offers a way to improve quality. Outpost also describes the fiber as radiation-hardened for satellite, defense, and other demanding uses.

The release presents these as product and performance claims; it reports no completed orbital production run. It describes StarFiber as a planned demonstration of the full process, from manufacturing in orbit to recovered fiber on Earth; it does not report that commercial StarFiber has already been manufactured and returned. Ryan Reel, Outpost's vice president of commercial partnerships and product strategy, said Outpost wanted to prove the platform on its own product before asking customers to use it.

That sequence gives Outpost a practical first product while exposing the key risk. Its infrastructure only becomes valuable to outside manufacturers if it can deliver useful product back to Earth reliably, at a price and frequency that work for production. StarFiber's planned run is therefore both a product effort and a demonstration of Outpost's service model. The announcement does not give a flight date or a commercial production timeline.

The return leg is the hard part

Outpost's pitch starts with the gap between making things in orbit and getting them home. Returning recovered material is integral to the proposed service, not a detail to solve after production. Outpost says its common spacecraft, recovery systems, software, and manufacturing components can be reused, with equipment inspected and refurbished between missions. Repeat flights and standardized modules are the route it proposes to commercial-scale output; that cadence remains to be demonstrated.

Outpost would enter a field with companies pursuing different approaches to orbital production and return. Space Forge is developing ForgeStar spacecraft as returnable, reusable manufacturing platforms, with a focus on advanced semiconductor materials. Its stated model centers on its own spacecraft and products. Outpost is proposing shared manufacturing modules and return infrastructure for outside customers, a difference in approach rather than proof that the systems cannot serve overlapping markets.

Redwire is another relevant competitor, with manufacturing and research payloads hosted on the International Space Station and future commercial platforms. Its Additive Manufacturing Facility is a commercial manufacturing platform in low Earth orbit, while its PIL-BOX supports small-batch pharmaceutical crystal growth, including work with Eli Lilly. Redwire's published materials describe payload and facility work; they do not establish the shared, end-to-end manufacturing and dedicated Earth-return service Outpost is proposing. Redwire's pharmaceutical manufacturing announcement describes its PIL-BOX work.

Other operators have already shown that commercial reentry is possible. Varda Space Industries' W-5 capsule returned to Earth on January 29th, 2026, marking its fourth reentry. Outpost's stated distinction is packaging manufacturing modules and return infrastructure as a shared service, while Varda has demonstrated repeat reentry with its own W-series system. Customers will need evidence of dependable missions and usable recovered product before a standardized service can support production.

Dunn's Made In Space work gives the new pitch a direct lineage: his previous company built manufacturing equipment for orbit; Outpost aims to supply the vehicle and return path around a customer's equipment. Co-founder and president Amir Blachman framed the value plainly in the announcement: "No company should have to become a spacecraft company just to find out whether their product is better when it's made in space."

The service will succeed or fail on whether that promise survives contact with schedules, costs, and repeat flights. The Space Factories release does not name a paying manufacturing customer or disclose StarFiber's production schedule. The six reported MOUs indicate stated interest, while leaving the counterparties and commercial terms undisclosed. For now, the announcement defines the offer and the first intended demonstration. Dunn's longstanding manufacturing thesis has a new commercial wrapper; the customer case still depends on what Outpost can fly, make, and bring back.

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